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Unique experience in the design, construction and operation

Cooperation with leading equipment manufacturers

The world's best practices for the development

TEOCORTEX LLC

centers and complexes of radiation technologies based on electron accelerators company

Our main goal – complex individual projects for specific tasks from workshops at the enterprise to universal centers for collective usage

We offer support for the entire cycle: from design to technical and technological launch

Documentary confirmation of the correctness and reproducibility of the processing process and the effects obtained

Verification and validation of the process (result) of radiation treatment

Comprehensive project support after its launch. Extended warranties and consulting options. Indefinite maintenance and assessment of the condition of the supplied equipment

Technical and technological support of the project

Preparation of individual regulations for the process of receipt, storage, movement, treatment and shipment of products and products, including on the basis of domestic state and world standards. Preparation and transfer of technological instructions for the treatment process

Preparation of regulations (route maps) of operating activities and technological regulations for the processing of products or products

Development and implementation of projects from small workshops to universal centers of radiation technologies. Licensing, expertise and project protection

Supporting the design and/or construction of a center, complex or workshop

Personalized approach to each of the clients, selection, development, installation/operation of the accelerator complex exclusively for the customer's purposes (capacity, the ability to change the electron energy, scan width, processing performance, electron or X-ray radiation, etc.)

Selection of equipment, delivery of accelerator complexes based on the goals of the customer

Food Industry

1. Processing in final consumer packaging (for example, vacuum and modified gas environment, including already packed in transport containers)

2. There is no heating of products (processing of chilled and frozen products)

3. High efficiency of the technology (complete inactivation of pathogenic, conditionally pathogenic microorganisms, significant reduction of spoilage microorganisms)

4. Preservation of organoleptic, biochemical and other quality indicators of products

Supply and operation of unique accelerator complexes in Russia adapted to work on the "minimum" processing modes necessary for food and various food raw materials (high scanning frequency and accuracy of absorbed dose, the ability to regulate electron energy from 5 to 9.5 MeV).

Development of logistics solutions (unloading/loading, moving and storing food products in the center/workshop). Work in the "Mercury” system. Solutions for storage and processing of chilled and frozen products.

Unique experience in processing more than 30,000 tons of food products at Tecleor LLC. More than 15 state standards for the treatment process.

СТАНДАРТЫ

ASTM F1356-08 (GOST 33820-2016). Standard practice for irradiation of fresh and frozen red meat and poultry to control pathogens and other microorganisms
ASTM E 2449-05 (GOST 33825-2016). Standard guide for irradiation of pre-packaged processed meat and poultry products to control pathogens and other microorganisms
ASTM F1736-09 (GOST 31454-2017). Standard Guide for Irradiation of Fish and Aquatic Invertebrates Used as Food to Control Pathogens and Spoilage Microorganisms
ISO/ASTM 51900:2009 (GOST 34155-2017). Guide for dosimetry in radiation research on food and agricultural products
ISO/ASTM 51204—2012 (GOST 34156-2017). Guidelines for dosimetry in food processing by gamma radiation
ISO/ASTM 51431:2005 (GOST 34157-2017). Practice for dosimetry in electron beam and X-ray (bremsstrahlung) irradiation facilities for food processing
ISO 14470:2011 (GOST ISO 14470-2014). Food irradiation - Requirements for the development, validation and routine control of the process of irradiation using ionizing radiation for the treatment of food
ASTM F1640-09. Standard guide for selection and use of packaging materials for foods to be irradiated
CAC/RCP 19-1979. Code of practice for radiation processing of food
CODEX STAN 106-1983 (rev. 1-2003). General standard for irradiated foods
ASTM F1885-04 (GOST 33271-2015). Standard guide for irradiation of dried spices, herbs and vegetable seasonings to control pathogens and other microorganisms
ASTM F1355-06 (GOST 33302-2015). Standard guide for irradiation of fresh agricultural produce as a phytosanitary treatment
EN 1787:2000 (GOST 31672-2012). Foodstuffs - Detection of irradiated food containing cellulose by ESR spectroscopy
EN 13708:2001 (GOST 31652-2012). Foodstuff - Detection of irradiated food containing crystalline sugar by ESR spectroscopy
ЕN 1786:1996 (GOST Р 52529-2006). Foodstuff - Detection of irradiated food containing bones - Method by ESR spectroscopy

Ensuring the microbiological safety of products during the already declared shelf life according to Technical Regulations of the Customs Union 021/2011, SanPiN 2.3.2, etc

1

4

Product safety in case of non-compliance with storage conditions

2

New ways of implementation and intensification of technological processes

5

3

Technical and technological support of the project

Comprehensive project support after its launch. Extended warranties and consulting options. Indefinite maintenance and assessment of the condition of the supplied equipment

6

Phytosanitary Treatment

in the usage of radiation for phytosanitary treatment:
- Australia (Steritech, Queensland, Brisbane)
- USA (Gateway America, Gulfport, Mississippi / Pa’ina, Hawaii)
- China, India (Krushak, Lasalgaon, Maharastra)
- Таиланд (Thai Irradiation Centre, Bangkok)
- Vietnam (An Phu, Ho Chi Minh City)
- Dominican Republic,
- Malaysia
- Mexico (Benebion, Guadalajara / Sterigenics, Mexico City)
- South Africa (HEPRO, Cape Town)
- НNew Zealand
- Pakistan
- Peru
- Philippines, etc.

Supply and operation of hybrid complexes based on electron accelerators. Usage of the world's best practices for the design and operation of equipment used for phytosanitary treatment

Prevention of the introduction or spread of regulated harmful organisms (including quarantine species) and preservation of the quality of products (fresh and dried fruits and vegetables

СТАНДАРТЫ

Codex Stan. 106- 1983, Rev. 1-2003 General Standard for Irradiated Foods
ISPM 18. 2003. Guidelines for the use of irradiation as a phytosanitary measure. Rome, IPPC, FAO
ASTM F1355-06 (GOST 33302-2015). Standard guide for irradiation of fresh agricultural produce as a phytosanitary treatment

Immediate death of quarantine organisms

1

Formation of sterility of organisms (including only one sex)

4

A significant reduction in the life time of insects

2

Reflection without further development

5

Prevention of insect development (exit from eggs)

3

Sterility of the F1 generation

6

Ecology

Purification and post-purification of air from flue gases, chemical and organic pollutants, embedding in the complexes of the air filtration system and its release into the atmosphere. Removal of polluting volatile compounds. Solving problems of compliance with the MPC, PD, etc.

Application of electron accelerator complexes for solving environmental problems. Key areas of work:

Simultaneously with (1) disinfection of water there is (2) radiolysis of all its polluting compounds, radiation oxidation, precipitation of organic substances, coagulation of colloidal solutions and sedimentation are accelerated, chromaticity and odor are eliminated, the values of chemical and biological oxygen consumption (COD, BOD) are reduced, and the final products of decomposition of pollutants are simple environmentally harmless compounds

Treatment of food waste for the purpose of their deep processing, including for feed raw materials, fertilizers and biofuels. Solving the problems of disposal and recycling. Treatment and deep processing of organic waste from food factories and livestock farms (poultry, cattle, etc.). Solving storage and disposal problems

Treatment of activated sludge at water treatment plants. New ways of recycling and recycling

Medicine

1. The most effective sterilization method in the world, up to 25% of the total volume of sterilization in medicine.

2. High productivity and quality assurance of the result.

3. The most universal method in comparison with alternative methods of sterilization (coverage of more than 90% of the list of medical devices).

Supply and operation of centers and workshops for radiation sterilization of medical devices and pharmaceuticals based on electron accelerators from the "sterilizing" family

Preparation of all necessary documentation for the radiation sterilization process up to the Technological Regulations and the Process Validation Report. Full compliance with the regulatory documentation available in the Russian Federation for the process of radiation sterilization

Experience in the creation and management of a Radiation Control Testing Laboratory and its accreditation in the national Russian accreditation system

Radiation sterilization is an industrial process of sterilization of medical devices in the final packaging, by inactivating microbiological contaminants (bacteria and their spore forms, viruses, including Covid-19); as a rule, it is the final stage of the medical device manufacturing process

Standarts

ISO 11137-1:2006 (GOST ISO 11137-1-2011) Sterilization of health care products - Radiation - Part 1: Requirements for development, validation and routine control of a sterilization process for medical devices
ISO 11137-2:2006 (GOST ISO 11137-2-2011) Sterilization of health care products - Radiation - Part 2: Establishing the sterilization dose
ISO 11137-3-2006 (GOST Р ИСО 11137-3-2008) Sterilization of health care products - Radiation - Part 3: Guidance on dosimetric aspects
More than 20 standards of process control, dosimetry and validation in the field of radiation sterilization of medical devices

Raw materials are primary sources for the synthesis of drugs and other pharmaceutical products; Packaging and containers for pharmaceutical products and medical instruments

In addition:

Medical clothing, underwear
and disposable medical personal protective equipment

1

Medical devices in contact with the wound surface (dressings, anti-burn, drainage, absorbent materials, suture surgical material, scalpels, etc.)

4

Test tubes (containers) for blood sampling or other tests, disposable systems for biomaterial sampling and other analogues

2

Products that have long-term contact with mucous membranes and skin (gynecological, urological, dental instruments and materials)

5

Medical devices that are in constant or prolonged contact with the internal environment of the body (implantable catheters, sensors, contraceptives, orthopedic endoprostheses)

3

Ready-made stowage kits for emergency services and emergency medicine

6

Manufacturing

Application of electron accelerator complexes in the field of chemical, electronic industry and production of household goods: "powerful" for radiation crosslinking polymers, plastics, cable insulation, heat shrinkable films and tubes, automobile tires or composite materials, as well as "hybrid" or compact and highly specialized complexes with high accuracy

AS WELL AS OTHERS
AREAS OF WORK

2

Thermal stability of materials, including those under pressure (for example, for HDPE, the maximum temperature of continuous loads is approximately 60 °C; after stitching, the operating temperature can reach 100-120 °C), an increase in the melting temperature by several times

4

Thermorelaxation, or "shape memory effect": macromolecules of a cross-linked polymer deformed near the melting point and fixed in this state by abrupt cooling, when reheated, return to an equilibrium state with the restoration of the size and shape of the material

3

Resistance to chemical compounds due to reduced solubility in organic solvents

1

Changes in the mechanical properties of polymers: increase in tensile strength, increase in tensile stress, decrease in elongation at break, resistance to cracking

Scientific Activity

Work in various scientific and technical areas, equipment modernization, new technical and technological solutions

2

Solving biotechnological problems and joint R&D with key industry research institutes of Russia.
The team members are authors totaling more than 200 scientific publications

4

New physical methods of antimicrobial treatment and solving problems of conservation, processing, utilization of agricultural products.
Introduction of electron accelerator technology in various sectors of the country

3

Preparation of the Draft Law "On amendments to Certain Legislative Acts of the Russian Federation on the application of ionizing radiation treatment (radiation treatment) of agricultural and food products"

DEVELOPMENT OF THE REGULATORY FRAMEWORK

1

Constant scientific and practical work aimed at modernization, improvement and availability of accelerator complexes, development of specialized automated process control systems, maintenance of engineering equipment.
Joint developments with the Laboratory of Electronic Accelerators of Lomonosov Moscow State University.
Participants in the development of new accelerator complexes and electro-vacuum equipment

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